FDBusiness.com

PepsiCo Unveils ‘Near Net Zero’ Manufacturing Facility

 Breaking News
  • British Brewers Decrease Their CO2 Emissions by 42% Total CO2 emissions from the UK’s brewing industry have fallen by 42% in the last decade (2008 to 2018) – a reduction of 202,952 tonnes – according to new research conducted by the British Beer & Pub Association (BBPA). The research also found that the energy used to brew a pint of beer in the [...]...
  • Small Irish Snack Manufacturer Secures Major Contract With Tesco Pinkfinch, a County Down-based fruit snacks supplier, has secured a major contract with Tesco Ireland, which will see an estimated 100,000 bags sold annually. From launching his business in his parent’s spare bedroom five years ago,  Pinkfinch founder Michael Heaslip (pictured) has grown his innovative product line across Ireland, the UK, Europe, and the Middle East,  with [...]...
  • UK Supermarkets are Struggling to Grow The latest grocery market share figures, published by Kantar, show year-on-year supermarket sales were flat during the 12 weeks to 11 August 2019 as the tough comparisons with 2018’s strong summer continue. The memory of last year still looms large for retailers and this summer’s comparatively poor weather, combined with low levels of like-for-like price [...]...
  • Tickets Still Available For 2019 Irish Food & Drink Business Awards Some tickets are still available for the 2019 Irish Food & Drink Business Awards presentation ceremony and gala dinner to be held at the Citywest Hotel in Dublin on the evening of Thursday, 5 September 2019. The winners of the 2019 Awards will be named at the event. The prestigious awards programme, which was first introduced [...]...
  • Nestlé UK Launches New On-trend Flavours Nestlé has introduced two new on-trend flavours to its much-loved Munchies brand in the UK and Ireland. Available in 101g sharing bags, new Munchies Chocolate Fudge Brownie and Munchies Cookie Dough are the first new Munchies products since 1996. The new flavours were created at Nestlé’s confectionery sites in York and Fawdon, Newcastle. Munchies Brand Manager [...]...

PepsiCo Unveils ‘Near Net Zero’ Manufacturing Facility

PepsiCo Unveils ‘Near Net Zero’ Manufacturing Facility
October 10
10:42 2011

PepsiCo’s Frito-Lay North America division has announced that its Casa Grande, Arizona, facility has reached ‘near net zero’. The ‘near net zero’ vision was to transform an existing facility so that it would be as far ‘off the grid’ as possible and run primarily on renewable energy sources and recycled water, while producing nearly zero landfill waste.

 

Buildings in the United States are responsible for 39% of CO2 emissions, 40% of energy consumption and 13% of water consumption, making environmental sustainability initiatives for new and existing buildings a significant opportunity. In fact, greater building efficiency can help meet 85% of future US demand for energy.

 

Frito-Lay invested in and implemented a combination of technologies to enable the Casa Grande plant to significantly reduce the use of key natural resources and reduce the site’s overall environmental footprint. Using innovative technologies, the Casa Grande facility is generating 2/3 of all energy used from renewable sources and is working toward significant reductions: 50% reduction of greenhouse gases, 75% of water is recycled, and 80% reduction of natural gas usage.

 

The Casa Grande facility installed a water recovery and reuse system that combines Membrane Bio Reactor (MBR) and Low-Pressure Reverse Osmosis (LPRO) technologies to recycle from 50% to 75% of water.  The recycled process water meets Environmental Protection Agency (EPA) primary and secondary drinking water standards.

 

Five separate and distinct solar photovoltaic (PV) systems, installed throughout the property, produce nearly 10 million kilowatt-hours (KWHs) of electrical power. Two solar fields of single axis tracking PV systems with more than 18,000 solar panels were installed on 36 acres of the facility’s agriculture property. The three additional PV fields installed by the plant include a dual axis tracking system, a single axis covered parking lot and 10 sterling engine dual axis tracking systems.

 

The newly installed 60,000 pounds per hour (lb/hr) biomass boiler, which uses wood and agricultural waste as its combustion energy source, will produce all the steam needed for the manufacturing plant and will reduce natural gas usage by over 80%.

 

As of 2010, the Casa Grande facility sends less than 1% of its overall waste to landfill through extensive recycling and using food waste for cattle feed.

 

During the course of implementation, the Casa Grande facility became the first existing food manufacturing site to achieve LEED Existing Building (EB) Gold Certification from the US Green Building Council in 2009.

 

Moving forward, Frito-Lay will leverage key learnings from the Casa Grande plant and apply them to other facilities where appropriate.  Every Frito-Lay plant is identifying projects and approaches to get closer to “near net zero” and to significantly reduce its environmental footprint.

About Author

colin

colin

Related Articles

Food & Drink Business Conference & Exhibition 2016

Upcoming Events

  • September 11, 2019Packaging Innovations & Luxury Packaging London 2019
  • October 1, 2019PPMA Total Show
  • October 17, 2019Future Food-Tech
  • November 18, 2019Plastics Caps and Closures Conference 2019
AEC v1.0.4

find food jobs

The Magazine

F&D Business Preferred Suppliers

New Subscriber

Subscribe Here



Advertisements