FDBusiness.com

Sidel StarLite UltraLight CSD

 Breaking News
  • Record Year For Scotch Whisky Exports Official figures from HM Revenue and Customs (HMRC) have revealed a strong year for Scotch whisky exports in 2018, with global growth by both value and volume. In 2018, the export value of Scotch whisky grew 7.8% by value, to a record £4.70 billion. The number of 70cl bottles exported also reached record levels growing to [...]...
  • Kerrygold Unveils Major New Global Campaign Kerrygold, Ireland’s iconic dairy brand and one of the country’s most successful food exports globally, is placing Irish farming families at the fore of a major new global campaign that will reach over 36 million people worldwide and aims to take the brand to new heights. The digital campaign entitled ‘A True Taste of Kerrygold’ puts Ireland’s grass-fed [...]...
  • Hundreds of New Food and Drink Products to Launch at IFE 2019 Many new and exciting products are set to launch during the 21st International Food & Drink Event [IFE] 2019, taking place at ExCeL London on 17-20 March. From next generation water to vegan friendly snacks and the latest product launches featuring global influences, the biennial event is a must-attend for buyers and suppliers looking to explore a taste of [...]...
  • Diageo Submits Plans For Flagship Johnnie Walker Visitor Attraction in Edinburgh Diageo has announced that plans have been formally submitted for the flagship Johnnie Walker visitor centre in Edinburgh. The Edinburgh attraction is intended to be the focal point of Diageo’s £150 million investment in Scotch whisky tourism. The planning application, jointly submitted by Diageo and the building owner Parabola, sets out proposals for a stunning seven [...]...
  • Carlsberg UK Unveils New Danish Pilsner Carlsberg Group has unveiled a new Carlsberg Danish Pilsner as part of a bold strategy to revitalise its flagship beer in the UK. New Carlsberg Danish Pilsner will be available in trade from 1 March, supported by a multi-million pound investment and new visual identity which aims to increase brand quality perceptions. The trade launch [...]...

Sidel StarLite UltraLight CSD

Sidel StarLite UltraLight CSD
September 03
09:40 2018

The Sidel StarLite™ family of bottle base solutions is expanding through the StarLite UltraLight for carbonated soft drinks (CSD). As the name suggests, this design allows for an even lighter bottle than the existing solutions in the beverage marketplace. By lowering the product costs, while maintaining the expected level of carbonation, this innovative bottle addresses the hard discount chains’ needs and challenges for more affordable products while ensuring a good product quality for a great consumer experience.

The Sidel StarLite UltraLight base has been designed for highly carbonated beverages with a short distribution stream. “As such, it lends itself perfectly to CSD and sparkling water[1], sold in countries with a more temperate climate through hard discount supply chains, applying regular stock rotation,” explains Laurent Naveau, Packaging expert at Sidel.

Setting a world record in reduced bottle weight

Just like the other propositions in the Sidel StarLite range, the new UltraLight CSD base design significantly decreases the amount of raw material needed to produce PET bottles. “The optimum bottle base design results in a staggering 25% lighter bottle weight compared to a traditional CSD bottle at around 13.5g, contributing as a whole to reduced production costs while maintaining carbonated beverage quality,” adds Laurent. Whereas a traditional 0.5L CSD bottle weighs 13.5g, the very lightweighted StarLite UltraLight CSD only weighs 10.5g. When it comes to the 1.5L bottle, it now weighs 24g rather than a traditional bottle, which is normally at 28g.

Sidel’s StarLite UltraLight solution also comes with an innovative CSD bottle neck design, the latter 26/22 neck finish featuring a weight of as little as 2.3g, a thread diameter of 26mm, an inner diameter of 21.7mm, and a height of 13mm. Referenced at CETIE (the International Technical Center for Bottling and related Packaging), the bottle neck can be combined with the new Novembal cap, the Novasoda 26/22 for carbonated beverages. Robust and very tight to preserve the beverage quality, this one-piece closure is easy and safe to apply, open, and reclose.

By optimising the amount of PET required to manufacture the bottle, the new Sidel StarLite UltraLight CSD base offers a substantial reduction in Total Cost of Ownership (TCO). For example, for a 0.5L bottle the total yearly production PET savings for the new base combined with the new neck would be at 1,125,000 Euros. Looking at the 1.5L bottle, the savings are even more striking. Here, the yearly production PET savings would amount to a total of 1,530,000 Euros.[2]

Combining right performances with ultralight weight

The bottle featuring the StarLite UltraLight CSD base also includes a patented and smart design, which combines the innovative base with an optimal body shape. It offers functional benefits without compromising on attractiveness and brand differentiation potential. “When designing the bottle base and body shape, the Sidel packaging experts put a key focus on improving the consumer experience. When opening the bottle with a firm hand grip, there is no splashing due to the rigid waist embedded in the structured bottle design,” comments Laurent. Additionally, the good base seating surface eliminates any risk of bottle base distortions, as such contributing to perfect bottle stability. Moreover, production speed can reach up to an output rate of 2,500 bottles per hour per mould (bphm).

The StarLite UltraLight CSD definitively offers hard discount chains the opportunity to release more affordable carbonated beverages in PET bottles, while strengthening their competitiveness and productivity without hampering the product quality the consumers may expect.The massive savings on TCO that can be achieved give this innovative bottle base a real competitive edge compared to other solutions on the market.

More information on Sidel StarLite UltraLight: https://www.sidel.com/starlite-ultralight.

[1] CSD containing up to 8.4g of CO2 per litre / Sparkling water typically containing 3.2g CO2 per litre

[2] Cost estimation based on a bottle production on a Sidel SBO 20 blower, running at 2,400 b/h/m, 5,000 hour/year, for a PET cost of 1,580 € / ton (source PCI – April 2018).

About Author

mike

mike

Related Articles



Food & Drink Business Conference & Exhibition 2016

Upcoming Events

  • June 18, 2019Multimodal 2019
AEC v1.0.4

Jobs: Food Packaging

find food jobs

The Magazine

F&D Business Preferred Suppliers

New Subscriber

Subscribe Here



Advertisements